New from Tourmaster for 2025, the EVO Overpant is really solid value for the money. Main construction is a 600D polyester shell with 1000D Ripstop overlays at the seat and knees (the main areas where you would want additional protection). There are a lot of features to like here, a short connection zipper for pairing up with Tourmaster jackets, plenty of reflective materials for low light visibility, 4 way stretch panels for comfort and movement, large thigh vents for ventilations (the kind that feature a button to force the vents open, this is a great design choice that ensures maximum ventilation), as well as full length YKK zippers that run all the way up the side of the legs to make getting in and out of the pants much easier (this is a must for an overpant).
Additional features include fit adjusters at the waist and cuff, there are hand warmer pockets on each side, both are zippered, keep in mind that all the zippers are waterproof, there is an included waterproof liner, and lastly the fly features a combination of a main zipper, plus velcro and two buttons to ensure easy in and out but also security and waterproof design.
Included armor is CE LEvel 1 knee armor from Armanox at the knees and EVA foam hip pads at the hip. The Knee armor is adjustable and is upgradable to level 2, I would definitely upgrade the hip armor as I am not highly confident in the protection level of foam pads.
Let’s talk about size, I tried on a size XL, at roughly 6 foot and 220lbs I normally wear a size XL in both Tourmaster pants and jackets and in this case a size XL fits me like a normal Tourmaster pant would. So keep that in mind, it fits me like A NORMAL PAIR OF PANTS, NOT AN OVERPANT, so if you plan to wear these as an overpant I would highly recommend going ONE SIZE UP to give yourself plenty of space, if you plant to wear them as a regular pant, then get the size that you normally wear. The Tourmaster size chart is fairly accurate, but again for sizing as a regular pant, not an overpant.
Overall at this price point it is really difficult to complain, there are plenty of features and solid materials, you are definitely getting good value for your money. I also love the amount of reflective points on each side of the pants, unfortunately many manufacturers have been skimping on reflective lately and I am really happy to see that Tourmaster decided to go in the other direction and added plenty of it. Overall definitely worth checking out if you are in need of an overpant. :: Damir 11/15/25
The Tour Master Overpant is a workhorse waterproof overpant for everyday commuting or touring. These pants have long side zippers to facilitate wearing them over your street clothes. Armor is included for the knees and options CE hip armor is available. Both men’s and women’s sizes are available in this design (take the link below for the other gender).
We’ve been carrying models similar to the Overpant by Tour Master for years. I guess this season, they decided to reset their version-naming scheme and simply call this latest version “Overpant”. For value, this pant is a winner. The pants are well priced, but have all the basic features to keep you safe, warm and dry on your commute to work.
The pant legs are fitted with long side zippers all the way from the cuff to the hip to allow you to just step into them to cover your jeans or pants. They’re much like chaps in that regard. The long side zipper is “two way” meaning there is a zipper pull on both ends. When the overpants are on, you can use the upper zipper pull to allow access to your pants pocket to pull out our wallet, keys, etc. without having to undo the waist band to reach in. At the cuff end is an easy to use Velcro adjuster to get the right fit over your shoes or boots.
On each side of the waist band are two large Velcro adjusters to fit the waist. There is a lot of adjustment here, so they should work for you over a variety of clothing, or even if you’ve been neglecting your diet plan. To help with fit and ease of motion, the pants have expansion sections below the waist in back and above each knee. In the back is a short zipper for connection to a Tour Master or Cortech jacket. The mating half of the zipper is supplied with the pants in case you want to adapt another brand jacket to make it zipper-compatible.
The shell of this pant is made of a sturdy nylon material and is made waterproof by a fixed liner. There are a couple zippered vent panels on the thigh, but since the waterproof liner is fitted between the shell and your body, there is no direct path for air to get past the liner to your body, so don’t count on much cooling for warmer weather. For this reason, I’d recommend this style only for temps from mild to cold, and of course rain or shine. The fixed liner setup has a bright side though… a simple fixed waterproof liner with no zips or other openings will perform well at keeping you dry.
Tour Master is featuring SafeTech brand armor in their 2020 and later products. The knee armor included is a CE level 2 design made of a flexible, more “squishy” rubberized material, which I think is an improvement in comfort over past designs using less flexible black solid rubber. The pockets situated on the inside liner of the pant holds the knee armor in place and is built with a “high-med-low” adjustment system to allow you to get a good fit over your knee. Simple thin foam pads are fitted into armor pockets in the hip, optionally you can beef up the hip armor to SafeTech units are available at a very low cost by taking the link at the bottom of this page.
With key improvements this year with the armor, and with the continued very reasonable pricing, I think this pant will work great for everyday use. :: Paul, 01-29-21